A global automotive manufacturer partnered with OrangeMantra to accelerate production cycles, reduce manual dependency, and enhance product quality. By deploying intelligent automation and augmenting expert teams, the company transformed its manufacturing workflows, achieving significant cost savings and operational agility.
Automobile Manufacturing
Staff Augmentation
We mapped the client’s legacy workflows, identified manual bottlenecks, and quantified efficiency gaps to design a clear automation roadmap.
Our experts engineered AI-powered RPA solutions, IoT-driven predictive maintenance, and real-time dashboards tailored to the client’s production needs.
We deployed automation in phase integration AI, IoT, and predictive analytics with existing systems while ensuring minimal disruption.
Continuous KPI monitoring, defect detection improvements, and expert team augmentation ensured 30% less downtime, 25% faster cycles
The client’s traditional production processes relied heavily on manual operations. This created bottlenecks, frequent downtime, and inconsistencies in quality control, making it difficult to keep up with growing market demands.
Repetitive, labor-intensive tasks slowed operations and reduced overall productivity.
Absence of automated checks led to defects slipping into final outputs.
Traditional workflows lacked flexibility, limiting business expansion opportunities.
Predictive maintenance proactively prevents costly downtime and boosts operational efficiency.
Accelerated production cycles enhance delivery speed, supporting reliable global fulfillment.
AI-powered quality checks significantly improve defect detection for superior product reliability.
This transformation positioned the client as a technology-first manufacturer, combining speed, precision, and scalability.