Being a new entry in battery manufacturing for EV vehicles, our client is constantly looking to automate their business operations. Battery pack quality and assembly are critical elements in the EV business. OrangeMantra supported the client by being an experienced leader to integrate key missing disciplines into the manufacturing process and eliminate legacy software.
Automotive, Manufacturing
EV & Fleet Management, Mobile Apps
Being an expert in providing automation solutions, and data mapping services, OrangeMantra was the perfect partner to contribute to our client’s shift from the existing system to the next-gen manufacturing line. We established a cross-functional task force and deployed actions to build a robust system. We made sure operator training was in place and developed a plan for guiding software usage. Our team also ensured timing and quality were delivered while integrating automation software for manufacturing purposes. We implemented robust quality inspection and supported engineering tasks.
Our team conducted a deep assessment of the client’s existing manufacturing process, identifying gaps and areas for improvement.
A professional and experienced team of experts in automation, software development, and data mapping was established.
Automation solutions were designed and implemented into the manufacturing process to streamline operations and improve efficiency.
Comprehensive training programs were conducted with client to familiarize them with the new system and software tools.
The start-up had not defined proper quality standards, used legacy software when built battery manufacturing lines. There was no quality control software to support prototype builds and proper communication tools for internal processes. Considering the large volume of production, the process requires automation and data processing with solid expertise in data mapping solutions.
The client existing software for manufacturing operations was outdated making it challenging to integrate modern automation solutions.
The absence of advanced quality standards posed a serious concern in ensuring consistent product quality.
Experienced OrangeMantra software developers improved the efficiency of the project and automated the battery manufacturing line. In addition, created scalable solutions depending on their strong experience with the overall delivery process. OrangeMantra’s extensive experience with the third-party solution was a game-changer in the automation project. Creating a nice build system helped the codebase stay healthy and maintain a fully automated build script. Each of these improvements had a huge positive impact on the manufacturing’s overall efficiency and helped cut production costs.
Adding automation solutions significantly improved the efficiency of the client battery manufacturing process, reducing production cost significantly. Automated workflows led to improved productivity and throughput.
The implementation of quality control measures helped to meet consistent product quality, and defined industry standards. Defect rates reduced, ending into higher customer satisfaction and reduced warranty claims.
Client experienced major drop in production costs and improve profitability by automating key processes and optimizing workflows. The investment in automation solutions yielded long-term cost savings and brand expansion in the market.
